Campbell Hausfeld WG2020 Operations Instructions

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Heat Circuit Breaker or
Selector Slow Blow Fuse
Low 15 amp
High 20 amp
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
IN212800AV 7/99
Operating Instructions & Parts Manual Model WG2020
Wire Feed
Arc Welder
BUILT TO LAST
TM
The Campbell Hausfeld WG2020 is a 70
amp, single phase 115 volt input, wire
feed arc welding machine equipped
with infinite wire speed control to
accurately select proper wire feed rate
needed for various welding conditions.
Internal components are
thermostatically protected.
This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
or the Gas Metal Arc Welding (GMAW)
process. As delivered from the factory,
this welder can weld with .024” (.6mm)
to .035” (.9mm) diameter wire. A starter
spool of flux-cored wire is included.
1
2
4
5
6
3
1. Work Clamp - connect to work piece.
2. Wire Feed Gun
3. Power Cord - plug into 115 volt
outlet.
4. On/Off Switch - illuminates if
thermostat has automatically shut
unit off.
5. Infinite Wire Speed Control - turns
clockwise to increase wire speed and
counterclockwise to decrease wire
speed.
6. Heat Selector - Selects welding
power. Four selections are possible;
low 1, low 2, high 1 and high 2.
Danger means a
hazard that will
cause death or serious injury if the
warning is ignored.
Warning means a
hazard that could
cause death or serious injury if the
warning is ignored.
Caution means a
hazard that may
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
Figure 1 -
Welder Components
and Controls
See page 7 for supply cable
replacement instructions.
Q
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Need
Assistance?
Call Us First!
1-800-746-5641
Unpacking
All welding accessories for the
welder are inside the wire feed
compartment. Lift and remove wire
feed cover to find handle,
workclamp, etc. When unpacking,
inspect carefully for any damage that may
have occurred during transit. Make sure
any loose fittings and screws, etc. are
tightened before putting unit into service.
This equipment
requires a dedicated
115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.
Description
CIRCUIT REQUIREMENTS
COMPONENTS AND CONTROLS
General Safety
For parts, product & service information
visit www.campbellhausfeld.com
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Arc Welder

Heat Circuit Breaker orSelector Slow Blow FuseLow 15 ampHigh 20 ampPlease read and save these instructions. Read carefully before attempting to asse

Page 2 - General Safety

10Wire Feed Arc WelderTroubleshooting Chart - WelderSymptom Possible Cause(s) Corrective ActionNo outputWire tangles at drive rollerGun nozzle arcs to

Page 3

5234303637641432303213119, 103112781535332829 272725242326172120161918221111 Torch assembly and hose (includes Nos. 2-6 and 34) WC600300AV 12 Torch

Page 4 - Assembly

12Wire Feed Arc WelderLimited 5-3-1 Warranty1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, W

Page 5 - Assembly (Continued)

Sélecteur Disjoncteur ou Fusée de Chaleur à RetardementBasse 15 AHaute 20 AS’il vous plaît lire et conserver ces instructions. Lire attentivement ava

Page 6 - Maintenance

2 FrSoudeur à l’Arc Alimenté en FilToujours avoir un extincteurd’incendie disponiblependant le soudage à l’arc.● Lire et comprendre toutesles instruct

Page 7 - Welding Guidelines

La chaleur et les étincellesqui sont produites pendantle soudage à l’arc électriqueet autres travaux de métal peuventallumer les matériaux inflammable

Page 8

1. Desserrer le boulon hexagonal sur lapince de soudeur.2. Introduire le cordon (marqué worksur le panneau supérieur du soudeur)à travers le manche du

Page 9

5 Fr8. Mettre le soudeur en marche et réglerla vitesse du fil à 5. Actionnerl’interrupteur du pistolet jusqu’à ceque le fil s’avance et dépasse le bo

Page 10 - Troubleshooting Chart - Welds

polluants avant de les souderensemble. Ces polluants rendent lasoudure difficile et peuvent causer demauvaises soudures. Toutes personnesutilisant c

Page 11 - Model WG2020

7 FrDirectives De Soudage20,32 cm). Le fil de soudure estsensible à l’humidité et s’oxyde aprèsquelques temps. Il est important dechoisir une taille

Page 12

2Wire Feed Arc WelderAlways keep a fireextinguisher accessiblewhile performing arcwelding operations.● Before starting orservicing any electricarc wel

Page 13 - Alimenté En Fil

Soudeur à l’Arc Alimenté en Fil8 FrDirectives De Soudage (suite)l’angle situé dans la ligne de la soudureet peut varier entre 5º et 45º duvertical s

Page 14 - Sécurité

9 FrModèle WG2020L14162L2(N)S4S2S1S521S3S4T2T1H--(-)(+)+543 21+XFigure 15 - Schéma d’Installation de FilsFigure 13 - Passes multiples Figure 12 - Pass

Page 15 - Sécurité (Suite)

10 FrSoudeur à l’Arc Alimenté en FilGuide de Dépannage - SoudeurSymptôme Cause(s) Possible(s) Mesure CorrectiveManque de puissanceLe fil s’emmêle au

Page 16 - Installation

5234303637641432303213119, 103112781535332829 27272524232617212016191822111 Fr1 Assemblage de chalumeau et tuyau (Nos. 2-6 et 34 compris) WC600300A

Page 17 - Montage (Suite)

12 FrSoudeur à l’Arc Alimenté en FilGarantie Limitée 5-3-11. Durée: Le fabriquant garantie la réparation, sans frais pour les pièces et main-d’oeuvre,

Page 18 - Entretien

Selector Interruptor Automático de de Calor Circuito o Fusible deBaja FundiciónBajo 15 AAlto 20 ASírvase leer y conservar estas instrucciones. Léalas

Page 19 - Entretien (suite)

2 SpSoldadora Por Arco Con Alimentación de CableSiempre tenga unextinguidor disponiblemientras realiza operacionesde soldadura por arco.•Antes de pone

Page 20 - Directives De Soudage (suite)

¡Peligro deincendio! No suelde en contenedores otuberías que contengan o hayancontenido materiales inflamables ocombustibles líquidos o gaseosos.¡La

Page 21

abrazadera, y pase el cable sin forropor debajo del bloque de laabrazadera. Ajuste el perno hexagonalasegurándose que el cable sin forroesté fijado c

Page 22 - Guide de Dépannage - Soudures

5 SpEl ciclo de trabajo de la soldadora es elporcentaje del tiempo de soldadurareal que puede ocurrir en un intervalode diez minutos. Por ejemplo, a

Page 23 - Modèle WG2020

welder in areas where flammable orexplosive vapors may be present.● Take precautions to ensure flyingsparks and heat do not cause flamesin hidden area

Page 24

5. Coloque el selector de calor en elpanel delantero en el ajuste deseado.AVISO: Estos ajustes son solamentepautas generales. El ajuste del calorpued

Page 25 - De Cable

pulgadas o milímetros. Para cable dealuminio, el tamaño de la punta decontacto es mayor. (Ejemplo, utiliceuna punta de 9 mm (0,035 pulg.) paracable

Page 26 - (Continuación)

Soldadora Por Arco Con Alimentación de Cable8 SpPautas de Soldadura (Continuación)soldadura involucra dos posiciones –ángulo de propagación y ángulo d

Page 27 - Modelo WG2020

9 SpModelo WG2020L14162L2(N)S4S2S1S521S3S4T2T1H--(-)(+)+543 21+XFigura 15 – Esquema de la soldaduraFigura 13 - Pasadas de soldaduramúltiplesFigura 12

Page 28 - Instalación

10 SpSoldadora Por Arco Con Alimentación de CableTable de Detección y Solución de Problemas - soldadoraSíntoma Causas Posibles Medida CorrectivaNo hay

Page 29 - Ensamblaje (Con’t)

5234303637641432303213119, 103112781535332829 27272524232617212016191822111 Sp1 Ensamblaje de soplete y manguera(incluye Núm. 2-6 y 34) WC600300AV 1

Page 30 - Mantenimiento

36Soldadora Por Arco Con Alimentación de CableGarantía Limitada 5-3-11. Duración: El fabricante garantiza que reparará, sin costo alguno, por piezas o

Page 31 - Mantenimiento (Con’t)

1. Loosen hex bolt on work clamp.2. Insert cord (labeled work on thefront panel of the welder) throughclamp handle and slide bare wireunder the clamp

Page 32 - ÁNGULO DE TRABAJO

59. Carefully slip contact tip over wireand screw tip into torch end. Installnozzle by twisting clockwise whilepushing onto torch (See Figure 5).Cut w

Page 33

If heating, welding orcutting galvanized, zincplated, lead, or cadmiumplated materials, refer tothe General SafetyInformation Section for instructions

Page 34

7Welding GuidelinesThis welder is setup for .035 (.9mm)wire. If a different wire size is used, thewire feed drive roll and contact tip mayneed changin

Page 35

Wire Feed Arc Welder8Welding Guidelines (Continued)WELD ANGLEWeld angle is the angle at which thenozzle is held during the weldingprocess. Using the c

Page 36

9Model WG2020L14162L2(N)S4S2S1S521S3S4T2T1H--(-)(+)+543 21+XFigure 15 - Wiring SchematicFigure 13 - Multiple Weld PassesFigure 12 - Weld PassesCoverFi

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