Campbell-hausfeld HL540200 User Manual download pdf (Page 4)

Operating Instructions and Parts Manual

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Installation (Continued)

Make sure the product is connected

to an outlet having the same

conﬁguration as the plug. This

product must be grounded. In the

event of an electrical short circuit,

grounding reduces risk of electrical

shock by providing an escape wire

for electric current. This product

is equipped with a cord having a

grounding wire with an appropriate

grounding plug. Plug must be

plugged into an outlet that is

properly installed and grounded in

accordance with all local codes and

ordinances.

Overheating, short

circuiting and ﬁre

damage will result from inadequate

wiring.

LUBRICATION

THIS UNIT IS SHIPPED

WITHOUT OIL!

Follow lubrication instructions before

operating compressor.

Use oil shipped with the compressor.

Do not use regular automotive oil

such as 10W-30. Additives in regular

motor oil can cause valve deposits and

reduce pump life. For maximum pump

life, drain and replace oil after the first

hour of run time.

The compressor pump takes

approximately 175mL (6 oz.) of oil. The

sight glass, located on the crankcase

portion of the pump, is used to

determine proper oil level. Fill the

crankcase with oil until the level is in

the middle of the sight glass. Avoid

overfilling by adding oil gradually and

checking the oil level with the sight

glass several times. Add enough oil to

reach the “max” level on the sight glass.

Proper oil level is illustrated in Figure 3.

Operation

BEFORE FIRST START-UP

BREAK-IN PROCEDURE

(Complete this procedure before using

compressor for the first time. Once

completed, it is not necessary to repeat.)

1. Open drain valve located on bottom

of tank.

2. Turn AUTO / OFF switch to OFF

position.

3. Plug in power cord.

4. Turn AUTO / OFF switch to AUTO

position and run compressor for 30

minutes.

5. Turn AUTO / OFF switch to OFF

position.

6. Unplug power cord.

7. Close drain valve.

The compressor is now ready for use.

OPERATING PROCEDURE

1. Turn switch to OFF position and plug

in power cord.

2. Turn regulator knob

counterclockwise to close air flow.

3. Turn switch to AUTO position.

4. Compressor will build to maximum

pressure and shut off.

5. With hose attached to outlet of

compressor, attach tire chuck or

other tool to open end of hose.

6. Adjust regulator to proper pressure

for tool or tire. Operate tool per

instructions.

As air is depleted from the tank by

use of a tire chuck, tool, etc., the

compressor will restart automatically

at its preset “cut-in” pressure. When

a tool is being used continuously,

the compressor will cycle on and off

automatically.

7. Turn switch to OFF position, unplug

power cord and drain tank of air

when finished using compressor.

CYCLING OF COMPRESSOR

In the AUTO position, the compressor

pumps air into the tank. When a

shut-off (preset “cut-out”) pressure is

reached, the compressor automatically

shuts off.

If the compressor is left in the AUTO

position and air is depleted from the

tank by use of a tire chuck, tool, etc.,

the compressor will restart automatically

at its preset “cut-in” pressure. When

a tool is being used continuously,

the compressor will cycle on and off

automatically.

In the OFF position, the pressure switch

cannot function and the compressor

will not operate. Make sure switch

is in OFF position when connecting

or disconnecting power cord from

electrical outlet.

Maintenance

Disconnect, tag and lock out

power source, then release

all pressure from the system

before attempting to install, service,

relocate or perform any maintenance.

Check compressor often for any visible

problems and follow maintenance

procedures each time compressor is

used.

ASME SAFETY VALVE

Do not remove or

attempt to adjust

the safety valve!

Check the safety valve by performing

the following steps:

1. Plug the compressor in and run until

shut off pressure is reached.

2. Wearing safety glasses, pull the

ring on the safety valve to release

pressure from compressor tank. Use

your other hand to deﬂect fast-

moving air from being directed

toward your face.

Figure 4

Minimum Gauge of Extension Cord

25 ft. 50 ft. 100 ft.

14 12 10

Use of an extension cord may cause excess

heat to motor. This could lead to tripped

breaker (at electrical panel) or tripped

thermal overload (on compressor motor).

If this occurs, eliminate extension cord and

plug compressor directly into electrical

outlet. Avoid using extension cords; use

longer air hose(s) instead.

Figure 3 - Proper Oil Level

Max.

Min.

1 2 3 4 5 6 7 8 9 ... 35 36

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Campbell-hausfeld HL540200 User Manual Page 4

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