Campbell-hausfeld WIRE FEED WF1900 User Manual

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Heat Circuit Breaker or
Selector Slow Blow Fuse
Low 15 amp
High 20 amp
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
IN199006AV 3/02
Operating Instructions & Parts Manual Models WF1800, WF1900 and WF2000
Wire Feed
Arc Welder
BUILT TO LAST
TM
Description
The Campbell Hausfeld WF1800, WF1900
and WF2000 are 70 amp, single phase
115 volt input, wire feed arc welding
machines. The WF2000 is equipped with
infinite wire speed control to accurately
select the proper wire feed rate needed
for various welding conditions. Internal
components are thermostatically
protected.
This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
process. As delivered from the factory,
this welder can weld with .030” (.8 mm)
or .035” (.9 mm) diameter flux-cored
wire. A starter spool of wire is included.
POLARITY
Welders are configured for DCEN, direct
current electrode negative.
DUTY CYCLE / THERMOSTATIC
PROTECTION
Welder duty cycle is the percentage of
actual weld time that can occur in a ten
minute interval. For example, at a 10%
duty cycle, actual welding can occur for
one minute, then the welder must cool
for nine minutes.
Internal components of this welder are
protected from overheating with an
automatic thermal switch. A yellow
lamp is illuminated on the front
panel (on/off switch) if the duty cycle
is exceeded. Welding operations may
continue when the yellow lamp is no
longer illuminated.
MIG CONVERSION
The WF1800 and WF1900 are NOT
convertible to MIG gas usage. Call 1-800-
746-5641 to purchase conversion kit
(WT600400AJ) for WF2000.
Unpacking
All welding accessories for the
welder are inside the wire feed
compartment. Lift and/or remove
Components and Controls
WF1800/WF1900
1. Work Clamp - connect to work piece.
2. Wire Feed Gun with .035” tip.
3. Power Cord - plug into 115 volt
outlet.
4. Low/Off/High Switch - set according
to metal thickness. Automatically
controls wire speed. Lights if
thermostat has automatically shut
unit off.
WF2000
1. Work Clamp - connect to work piece.
2. Wire Feed Gun with .035” tip.
3. Power Cord - plug into 115 volt
outlet.
4. On/Off Switch - lights if thermostat
has automatically shut unit off.
5. Infinite Wire Speed Control - turn
clockwise to increase wire speed and
counterclockwise to decrease wire
speed.
6. Heat Selector - Selects welding
power. Two selections are possible;
low and high.
See page 6 for supply cable
replacement instructions.
Q
U
A
L
I
T
Y
A
S
S
U
R
A
N
C
E
P
R
O
G
R
A
M
Need
Assistance?
Call Us First!
1-800-746-5641
wire feed cover to find handle,
workclamp, etc. When unpacking,
inspect carefully for any damage that
may have occurred during transit. Make
sure any loose fittings and screws, etc.
are tightened before putting unit into
service.
Circuit Requirements
This equipment
requires a dedicated
115 volt circuit. Refer to the following
chart for the correct circuit breaker or fuse
rating. Do not run other appliances, lights,
or tools on this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.
!
CAUTION
© 2002 Campbell Hausfeld/Scott Fetzer
U
T
IL
IT
Y
UTILITY
W
E
L
D
E
R
WELDER
W
O
R
K
C
L
A
M
P
WORK CLAMP
OFF
OFF
LOW
LOW
D
E
L
I
V
E
R
S
S
M
O
O
T
H
DELIVERS SMOOTH
D
C
P
O
W
E
R
DC POWER
HIGH
HIGH
W
ir
Wir
e Feed
e Feed
Weld
er
elder
1
1
5
V
O
L
115 VOL
T
6
0
H
Z
60HZ
FLUX
CORE
W
ir
Wir
e
F
e
e
d
W
e Feed W
e
ld
e
r
elder
S
o
u
d
e
u
r A
lim
e
n
t
e
e
n
F
il
Soudeur Alimente en Fil
S
o
la
d
a
r
c
o
n
A
la
m
b
r
Soladar con Alambr
e
C
o
n
t
in
u
o
e Continuo
FLUX
CORE
C
H
CH
LO
W
LOW
H
IG
H
HIGH
O
N
O
F
F
10
CAMPBELL
HAUSFELD
BUILT TO LAST
SERIOUS DUTY
SERIOUS DUTY
Figure 1 - Welder Components and Controls
WF1800
WF2000
1
2
3
4
1
2
3
4
5
6
For parts, product & service information
visit www.chpower.com
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1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - Circuit Requirements

Heat Circuit Breaker orSelector Slow Blow FuseLow 15 ampHigh 20 ampPlease read and save these instructions. Read carefully before attempting to assemb

Page 2 - General Safety

10Operating Instructions and Parts ManualTroubleshooting Chart - WelderSymptom Possible Cause(s) Corrective ActionNo outputWire tangles at drive rolle

Page 3 - Installation (All Models)

111 Torch assembly and hose WC600900AJ 12 Torch body, front and back WC600201AV 13 ▲ Hanger clip WC600003AV 14 Nozzle WT502100AV 15 Contact tip - 0.

Page 4 - Assembly - WF1800/

12Operating Instructions and Parts Manual1 Torch assembly and hose WC600900AJ 12 Torch body, front and back WC600201AV 13 ▲ Hanger clip WC600003AV 1

Page 5 - Operation

13Limited 5-3-1 Warranty1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, orCables

Page 6 - Welding Guidelines

Bas 15 ampHaut 20 ampdéballage, l’examiner soigneusementpour rechercher toute trace dedommage susceptible de s’être produiten cours de transport. S’as

Page 7

15 FrDanger indique:Manque de suivre cet avertissementcausera la perte de vie ou blessuresgraves.Avertisse-mentindique: Manque de suivre cetavertissem

Page 8 - Glossary of Welding Terms

16 FrGénéralités Sur laSécurité (Suite)● Prendre précaution pour s’assurerque les étincelles volantes et lachaleur ne produisent pas deflammes dans de

Page 9

17 FrMontage - WF1800/WF1900(Suite)INSTALLATION DU FIL FOURRÉ EN FLUXLa puissancede soudage peut être appliquée auxbornes de sortie, rouleau entraîneu

Page 10 - Troubleshooting Chart - Welds

18 FrMontage - WF2000 (Suite)d’une montre. Le bouton, ressort, etbague d’espacement de la bobinepeuvent êtres enlevés.3. Déserrer le vis de serrage su

Page 11 - Models WF1800 & WF1900

19 FrLa compréhension de ces méthodes estnécessaire afin d’atteindre une soudureefficace.RÉGLAGE DE CHALEURLa chaleur correcte nécessite unajustement

Page 12 - Model WF2000

2Operating Instructions and Parts ManualGeneral SafetyDanger means ahazard that willcause death or serious injury if thewarning is ignored.Warning mea

Page 13 - Limited 5-3-1 Warranty

20 FrTYPE ET TAILLE DE FILSLe choix correct du fil comprend unevariété de facteurs tels que la positionde soudage, matériel de l’objet detravail, l’ép

Page 14 - HAUSFELD

21 FrCourant Alternatif ou c.a. - courantélectrique qui change de directionpériodiquement. Le courant à soixantecycles voyage dans les deux directions

Page 15 - ATTENTION

22 FrVitesse de fil trop rapideChaleur trop hauteVitesse de fil trop lenteChaleur trop basseVitesse de déplacement trop lenteVitesse de déplacement tr

Page 16 - Installation

23 FrManque de puissanceLe fil s’emmêle aurouleaud’entraînementLa buse du pistolet faitjaillir un arc à la surfacede travailLa pince de soudeuret/ou l

Page 17 - Modèles WF1800 et WF2000

24 Fr1 Assemblage du chalumeau et tuyau WC600900AJ 12 Corps du chalumeau, avant et arrière WC600201AV 13 ▲ Attache du crochet WC600003AV 14 Jeu de bus

Page 18

25 Fr1 Assemblage du chalumeau et tuyau WC600900AJ 12 Corps du chalumeau, avant et arrière WC600201AV 13▲Attache du crochet WC600003AV 14 Buse WT5021

Page 19

26 FrGarantie Limitée 5-3-11. Durée: Le fabriquant garantie la réparation, sans frais pour les pièces et main-d’oeuvre, le Soudeur, le Pistolet Soudeu

Page 20 - Directives De Soudage

compartimiento para almacenar elalambre. Levante y/o quite la tapade la alimentación de alambre paraencontrar el mango, la grapa detrabajo, etc. Al de

Page 21

28 SpManual de Instruccones y Lista de RepuestosSeguridad GeneralEsto le indica unasituación que le ocasionará lesiones graveso la muerte si ignora lo

Page 22 - MARCHE/ARRÊT

Seguridad General(Continuación)!Al soldar con arcos eléctricoscilindros cerrados o tamborespodría ocasionar explosioonessi no están bien ventilados! C

Page 23 - Guide De Dépannage - Soudures

General Safety(Continued)Arcwelding closed cylindersor containers such astanks or drums can causeexplosion if not properlyvented! Verify that anycylin

Page 24 - Modèles WF1800

sentido de las manillas del reloj yempújela.(Vea la Figura 5). Corte elalambre aproximadamente 6,4mmdel extremo de la boquilla.Ensamblaje - WF2000Todo

Page 25 - Modèle WF2000

del casco (y del brazo de ajuste en ellado derecho) dentro de la tuercatensora como se muestra. No aprietecompletamente la tuerca tensora.5. Pruebe el

Page 26 - Garantie Limitée 5-3-1

selección del alambre, nivel de lacorriente, ángulo de soldadura,velocidad de alimentación y velocidadde desplazamiento. Es necesario que siga cada un

Page 27

33 SpTIPO Y TAMAÑO DEL ALAMBRELa selección del tipo correcto de alambredepende de varios factores tales como laposición en que va a soldar, el tipo de

Page 28 - PRECAUCION

34 SpManual de Instruccones y Lista de RepuestosCA o Corriente Alterna - corrienteeléctrica que cambia de direcciónperiódicamente. Corriente de 60 cic

Page 29 - ADVERTENCIA

35 SpMetal BásicoFigura 17 - Apariencia de la soldaduraYS4 NCABRE A @ 127∞CTIERRAMINMAXT1S2NEGROBLANCOVERDE~+-S4-+MUNIDAD DEALIMENTACIÓNDE ALAMBRE-+43

Page 30

36 SpManual de Instruccones y Lista de RepuestosNo funcionaEl alambre se enrolla enla bobinaLa boquilla se pega a lasuperficie de trabajoLa pinza de c

Page 31

37 Sp1 Ensamblaje del soplete y manguera WC600900AJ 12 Soplete, parte frontal y posterior WC600201AV 13 ▲ Gancho para colgar WC600003AV 14 Boquilla WT

Page 32 - Instrucciones para soldar

38 Sp5234306471510, 118311433Inside133312282229 272825242326172120161918193532363937FLUXCORECHCHLOWLOWHIGHHIGHONOFF10CAMPBELLHAUSFELDBUILT TO LASTSE

Page 33

39 SpGarantía Limitada 5-3-1 1. Duración: El fabricante garantiza que reparará, sin costo alguno por repuestos o mano de obra la soldadora o la pistol

Page 34 - Figura 16

7. Turn on the welder and activate thegun switch until the wire feeds outpast the torch end. Turn welder off.8. Carefully slip the contact tip over th

Page 35 - ENCENDIDO/APAGADO

Service RecordÉtat de ServiceRegistro de servicioModels WF1800 and WF2000Modèles WF1800 et WF2000Modelos WF1800 y WF2000Wire Feed Arc WelderSoudeur À

Page 36

5Assembly - WF2000(Continued)the spool on the end closest to thewire feed guide tube. Do not cutthe wire loose yet. Install the spoolspacer, spring, a

Page 37 - Modelos WF1800 y WF1900

Arc Welding BasicsFive basic techniques affect weld quality.These are: wire selection, heat setting,weld angle, wire speed, and travel speed.6Operatin

Page 38 - Modelo WF2000

7WIRE TYPE AND SIZEThe correct choice of wire type involves avariety of factors, such as weldingposition, work piece material type,thickness, and cond

Page 39 - Modelos WF1800 y WF2000

Operating Instructions and Parts ManualAC or Alternating Current - electriccurrent that reverses directionperiodically. Sixty cycle current travels in

Page 40 - Registro de servicio

9Models WF1800, WF1900 and WF2000Wire speed too fastHeat too highWire speed too slowHeat too lowTravel speed too lowTravel speed too fastNormal heat,

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