Campbell-hausfeld WG3060 User Manual Page 1

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
IN211104AV 9/99
Operating Instructions & Parts Manual Models WG3000 and WG3060
Wire Feed
Arc Welder
BUILT TO LAST
TM
This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.
These welders are designed for use with
Flux Core Arc Welding (Gasless) or Gas
Metal Arc Welding (Mig) process. As
delivered from the factory, this welder
can weld with .024” (.6 mm) to .035”
(.9 mm) diameter wire. A starter spool
of .035” (.9 mm) flux-cored wire and a
.040 tip are included.
Unpacking
Some welder components may be
found in the wire feed compartment.
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.
Circuit Requirements
This equipment
requires a dedi-
cated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure
to comply with this recommendation.
Components and Controls
1. Work Clamp - connect to work
piece.
2. Wire Feed Gun with .040 tip
3. Power Cord - plug into 115 volt
outlet.
4. On/Off Switch
5. Infinite Wire Speed Control -
turns clockwise to increase wire
speed and counterclockwise to
decrease wire speed.
6. Heat Selector - Selects welding
power. Four selections are possible
7. Polarity Hook-up - Attach torch
cable to (+) for MIG and (-) for flux
core wire.
Heat Circuit Breaker or
Selector Slow Blow Fuse
Danger means a
hazard that will
cause death or serious injury if the
warning is ignored.
Warning means a
hazard that could
cause death or serious injury if the
warning is ignored.
Caution means a
hazard that may
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
MODEL WG3000
Low (1-2) 15 amp
High (3-4) 20 amp
Q
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A
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T
Y
A
S
S
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A
N
C
E
P
R
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G
R
A
M
Need
Assistance?
Call Us First!
1-800-746-5641
Description
MODEL WG3060
1
1
2
2
3
3
4
4 & 6
5
5
6
7
Figure 1
General Safety
© 1999 Campbell Hausfeld / Scott Fetzer
For parts, product & service information
visit www.campbellhausfeld.com
7
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Summary of Contents

Page 1 - Arc Welder

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect your

Page 2 - General Safety

10Troubleshooting Chart - WelderSymptom Possible Cause(s) Corrective Action1. Duty cycle exceeded2. Poor work clamp connection3. Defective power switc

Page 3 - Assembly

11Limited 5-3-1 Warranty1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, or Cable

Page 4 - Assembly (Continued)

12WhiteBlackGroundL1S5S1S3S21S5T2T1S4M=2L2 (N)Green5 6 7 84321678M1WG3000 Wiring DiagramON / OFFMAXMINGunWire Feed Arc Welder WG3000www.campbellhausfe

Page 5 - Shielding Gas

13M1GroundGreenL1 (R) BlackL2 (N) WhiteS2S1T2T15 6 7 8 9 104321MKK-A1K-A2S3RDLVA1A21234C1LGS20127°WG3060 Wiring DiagramWire Feed Arc Welder WG3060www.

Page 6 - Installation (Continued)

14For Replacement Parts, call 1-800-746-5641Address parts correspondence to:The Campbell GroupAttn: Parts Department100 Production DriveHarrison, Ohio

Page 7 - Welding Guidelines

151 Torch assembly and hose (Includes Nos. 2-6, 34 and 50) WC600700AV WC600700AV 12 Torch body, front and back WC600201AV WC600201AV 13 Hanger clip W

Page 8 - 5º - 45º

Wire Feed Arc Welder Models WG3000 and WG3060Glossary of Welding TermsAC or Alternating Current - electriccurrent that reverses directionperiodically.

Page 9 - Replacement

11223344 & 65567pour augmenter la vitesse de fil ettourner au sens inverse des aiguillesd’une montre pour réduire la vitessedu fil. 6. Sélecteur d

Page 10 - Troubleshooting Chart - Welds

18 Fr Soudeur À L’Arc Alimenté En Filsement peut causer la perte de vie oublessures graves.Attention indique:Manque de suivre cet avertissementpeut ca

Page 11 - Limited 5-3-1 Warranty

● Lire et suivre les instructions pourles bouteilles de gaz et autreéquipement et la publication P-1 deCGA indiquée dans les Normes deSécurité. Ne ja

Page 12 - Wire Feed Arc Welder WG3000

2Wire Feed Arc WelderTorch is “live” (hascurrent potential)at all times when machine is turned on(WG3000 only).Always keep a fireextinguisher accessib

Page 13 - Wire Feed Arc Welder WG3060

MONTAGE DU PIED1. Placer le pied sur le soudeur etaligner les trous dans le carter dusoudeur. 2. Fixer les vis à travers du pied et dansla boîte.Coll

Page 14 - Wire Feed Arc Welder

21 FrWG3000 et WG30604. Installer la bobine sur la broche afinque le fil puisse sortir de la bobineau bout le plus près du tube deguidage d’avance. N

Page 15 - WG3000 and WG3060

22 FrSoudeur À L’Arc Alimenté En Filbouteilles. Il est nécessaire de lire,comprendre, et de suivre toutes lesrisques indiqués dans les instructionsde

Page 16 - Glossary of Welding Terms

23 FrWG3000 et WG3060l’intérieur de la porte ducompartiment d’entraînement de filpour le réglage de chaleur correct.REMARQUE: Ces réglages sont établi

Page 17 - Alimenté En Fil

afin d’ajuster les réglages, et comparerles soudures avec la Figure 12.TYPE ET TAILLE DE FILSLe choix correct du fil comprend unevariété de facteurs t

Page 18 - Sécurité

POSITIONS DE SOUDAGEIl y a quatre positions générales desoudage; plate, horizontale, verticale etaérienne. Le soudage dans uneposition plate est la p

Page 19

26 FrGuide de dépannage - SoudeurSymptôme Cause(s) Possible(s) Mesure Corrective1. Facteur d’utilisation dépassé2. Raccord au collier de mise à later

Page 20 - Installation

27 FrCordon de soudure trop mincepar intervallesCordon de soudre trop épaispar intervallesEnfoncements en lambeaux aubord de la soudureLe cordon de so

Page 21 - Protecteur

WhiteBlackGroundL1S5S1S3S21S5T2T1S4M=2L2 (N)Green5 6 7 84321678M1BlancNoirVert28 FrSoudeur À L’Arc Alimenté En Fil WG3000Schéma d’installation de fils

Page 22 - Fonctionnement

M1GroundGreenL1 (R) BlackL2 (N) WhiteS2S1T2T15 6 7 8 9 104321MKK-A1K-A2S3RDLVA1A21234C1LGS20127°29 FrSchéma d’installation de fils WG3060Mise À La Ter

Page 23 - Fonctionnement (Suite)

Code for Safety in Welding andCuttingCSA Standard W117.2, from CanadianStandards Association, Standards Sales,178 Rexdale Boulevard, Rexdale,Ontario,

Page 24 - Directives De Soudage

2468811335779 & 101111 & 3012141415151617181920212223242526272728293132323333343535363738383939404042424344454643474748349147439 &1030 FrP

Page 25

31 Fr1 Assemblage de chalumeau et tuyau (Nos. 2-6, 34 et 50 compris) WC600700AV WC600700AV 12 Corps du chalumeau, avant et arrière WC600201AV WC60020

Page 26 - Directives De Soudage (Suite)

Soudeur À L’Arc Alimenté En Fil WG3000 et WG3060Lexique de Termes de SoudageCA ou Courant Alternatif - courantélectrique qui change de directionpériod

Page 27 - Garantie Limitée 5-3-1

11223344 & 65567Sírvase leer y guardar estas instrucciones.Lea con cuidado antes de tratar de armar, instalar, manejar o darle servicio al produc

Page 28

34 Sp ocasionarle heridas leves o moderadassi ignora la advertencia. Igualmente, lepuede indicar una situación que podríaocasionarle daños a su propie

Page 29 - Mise À La Terre

su país. En EUA le recomendamosque lea la publicación P-1 de la CGA.Nunca use gases inflamables con soldadoras de gasesinertes (MIG). Sólo use gasesi

Page 30 - MODÈLE WG3000

2. Enrosque los tornillos en la pata y lasoldadora.Modelo WG3060PARA ENSAMBLAR EL MANGO1. Coloque el ensamblaje del mango enla tapa delantera de la so

Page 31 - WG3000 et WG3060

37 SpWG3000 y WG30603. Afloje el tornillo que le suministratensión al alambre en el mecanismo.Ésto le permite meter con la mano elalambre en la pistol

Page 32 - Lexique de Termes de Soudage

38 SpSoldadora Con Arco Con Alambre ContinuoCOMO HACER LAS CONEXIONESEl cilin-dro degas está bajo una presión muy alta.Dirija la salida del cilindro e

Page 33 - Continuo

ALAMBRE DE ALUMINIOCuando utilice alambres de alumnio esrecomendable que utilice una boquillamás grande. Por ejemplo: • Si el diámetro es 0,8 mm use

Page 34 - Medidas de Seguridad

and top cover aligning the holes inhandle with holes in top cover.2. Fasten screws through top cover andinto handle.WHEEL AND AXLE ASSEMBLY1. Insert a

Page 35 - Instalación

Alambre sólidoER - 70 S - 6Resistencia,multiplicada por10.000 libras porpulgadas al cuadradoAlambre sólidoComponentesCon esta soldadora le recomendamo

Page 36 - Instalación (Continuación)

NOTA: Recuerde que debe limpiar lasescorias antes de cada paso cuandoesté soldando sin gas.TECNICA USADA PARA SOLDAREl tipo de material y el grosor d

Page 37 - Botella de Gas

42 SpDIAGNOSTICO Diagóstico de Averías-SoldadoraProblema Posible(s) Causa(s) Acción a Tomar1. Excedio el ciclo de trabajo2. La pinza está mal conecta

Page 38 - Botella de Gas (Continuacion)

1. Duración: El fabricante garantiza que reparará, sin costo alguno por repuestos o mano de obra la soldadora o la pistola o los cables que estén daña

Page 39 - Mantenimiento

44 SpWhiteBlackGroundL1S5S1S3S21S5T2T1S4M=2L2 (N)Green5 6 7 84321678M1Alambrado Modelo WG3000ON / OFFMAXMINGunSoldadora Con Arco Con Alambre Continuo

Page 40 - Instrucciones para Soldar

45 SpSoldadora Con Arco Con Alambre Continuo WG3060M1GroundGreenL1 (R) BlackL2 (N) WhiteS2S1T2T15 6 7 8 9 104321MKK-A1K-A2S3RDLVA1A21234C1LGS20127°Ala

Page 41 - (Continuación)

2468811335779 & 101111 & 3012141415151617181920212223242526272728293132323333343535363738383939404042424344454643474748349147439 & 1046 Sp

Page 42 - Para Reemplazar el

Gas Inerte (Mig) ER70S6 0,61 mm (,024”) WE300000AJGas Inerte (Mig) ER70S6 0,76 mm (,030”) WE300500AJGas Inerte (Mig) ER70S6 0,89 mm (,035”) WE301000AJ

Page 43 - Garantía Limitada 5-3-1

Soldadora Con Arco Con Alambre Continuo WG3000 y WG3060Glosario de terminología usada por soldadoresCA o Corriente Alterna - corrienteeléctrica que ca

Page 44

5WG3000 and WG3060switch until the wire feeds out pastthe torch end. Turn welder off.9. Carefully slip the contact tip over thewire and screw it into

Page 45 - Alambrado Modelo WG3060

6Wire Feed Arc Welder*NOTE: Campbell Hausfeld regulatorWT600100AV is factory preset at 30 cfh.No adjustment is necessary. Also, a pop-out indicator in

Page 46 - MODELO WG3000

7WG3000 and WG3060• Nozzle - use Tweco®style or compatiblenozzle. Use Campbell Hausfeld nozzlemodel WT5021 found at place ofpurchase of welder, or use

Page 47 - WG3000 y WG3060

The heat setting used depends on thesize (diameter) and type of wire,position of the weld, and the thicknessof the work piece. Consult specif-ications

Page 48

stainless steel brush to eliminate anyoxides on the weld and groundingsurface. 100% Argon must be usedwhen welding aluminum. If Argon is notused, meta

Related models: WG3000

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